DESIGN
In the realm of Magnetic Design Solutions for Precision Applications, Magnet Sales and Service capitalizes on its extensive expertise, knowledge, and state-of-the-art Finite Element Analysis Software (FEA or FEM) to deliver meticulous design intricacies and magnetic solutions. Our proficiency in magnetic testing, coupled with advanced modeling software, enables us to precisely predict and assess magnetic fields in real-time, tailoring them to meet specific customer requirements. This capability empowers us to offer customized magnetic assemblies, design solutions, optimal material selections, and swift design modifications tailored to the unique needs of our clients.
Our comprehensive services span the entire magnetic design process, from initial conceptualization to post-fabrication testing. We foster close collaboration with our clients, providing design support from product inception through prototype production to full-scale manufacturing. Some of our key services include:
Choice and Provision of Magnetic Materials: We guide clients in selecting suitable magnetic materials and grades based on environmental factors and application needs.
Magnetic Modeling and Testing: Leveraging 2D and 3D FEA (FEM) simulations, we conduct physical material analysis, ensuring consistent magnetic performance through BH Curves (Hysteresis), Gauss, and Helmholtz coil readings.
Rapid Prototyping: We expedite the design and development process by efficiently manufacturing custom prototypes.
Bonding Agent Selection: Expertise in selecting appropriate bonding agents, considering temperature curing requirements, such as high-temperature adhesives, epoxy resins, and single-part adhesives.
Assembly and Sub-assembly: Utilizing our components or customer-supplied materials, we provide reliable assembly and sub-assembly services.
Post-assembly Machining and Precision Grinding: Precision machining and grinding, including rotors and hubs, to ensure the highest quality and functionality.
Design Input Across Developmental Stages: Offering valuable design input for repeatability and ease of assembly, optimizing the overall design.
Magnetization and Demagnetization: Managing magnetization and demagnetization processes before and after production to meet specific requirements.
Our design consultations have successfully contributed to bespoke magnetic assemblies across diverse industries, including automotive, aerospace, transportation, energy (including renewables), and motors and generators. We actively collaborate with academic institutions and research and development firms to stay abreast of magnetic innovation.
We prioritize confidentiality, adeptly working under Non-Disclosure Agreements (NDAs). Eager to establish new professional partnerships for technically and commercially sensitive projects, our team is readily available to provide free impartial advice. Contact us today to explore how we can assist you.
Recent Project Highlight:
One of our noteworthy recent design projects involved a close collaboration with a customer in the medical industry to develop the UK’s first heart pump. For further details about this project, please refer to our coverage here. The story has also been featured by the BBC; additional information is available here.
